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Application of YiHe Steel Balls in Ball Screws

2025-02-10 10:15:10


1. Technical Background of Ball Screws

A ball screw is a high-precision transmission component that converts rotary motion into linear motion, or vice versa. Its core structure consists of a screw shaft, a nut, and rolling steel balls. Compared to conventional sliding screws, ball screws are widely utilized in CNC machine tools, industrial robots, precision instruments, automation equipment, and smart home systems (such as electric height-adjustable desks and motorized curtains) due to their low friction, high transmission efficiency, and superior accuracy.

 

In a ball screw system, the steel balls are critical for enabling low-friction rolling transmission, and their quality directly affects the positional accuracy, durability, and load-bearing capacity of the screw mechanism. YiHe steel balls, renowned for their high precision, low friction, exceptional wear resistance, and extended lifespan, play a crucial role in the optimal performance of ball screws. Based on customer applications and extensive research, we have summarized the key benefits and applications of steel balls in ball screws.

 

2. Role of YiHe Steel Balls in Ball Screw Systems

Enhancing Positioning Accuracy and Motion Stability

 

Ball screws are extensively used in precision machinery, semiconductor equipment, and high-end medical instruments, where ultra-high positioning accuracy is essential. YiHe steel balls, with their exceptionally smooth surface finish, help minimize vibration and positioning errors in ball screw operation, ensuring smooth and stable motion.

The high precision of YiHe steel balls also helps reduce backlash, thereby improving reversal accuracy and enhancing the stability of ball screws in high-precision transmission systems.

Reducing Noise and Ensuring Silent Operation

 

In precision transmission systems (such as smart home devices and medical equipment), low-noise operation is crucial. The ultra-fine processing technology of YiHe steel balls guarantees consistent surface smoothness and uniformity, reducing rolling noise and ensuring that ball screws maintain stable and silent operation even at high speeds.

By optimizing ball diameter and surface treatment, YiHe steel balls effectively reduce rolling contact vibration, further minimizing noise during operation.

3. Key Application Areas

Due to their high precision, low friction, superior durability, and noise-reduction properties, YiHe steel balls are widely used in the following areas:

 

CNC Machine Tools (Computer Numerical Control, CNC)

 

Used in high-precision feed transmission systems, improving machining accuracy and production efficiency.

Industrial Robots

 

Enables precise linear motion control in robotic arms, enhancing responsiveness, positioning accuracy, and mechanical stability.

Semiconductor Equipment

 

Facilitates micron-level precision transmission in chip manufacturing and photolithography systems.

Automation Equipment

 

Used in automatic feeding systems and electronic assembly equipment to achieve high-efficiency linear motion.

Smart Home Devices

 

Integral to electric height-adjustable desks, motorized curtains, and automated furniture, ensuring low-noise and smooth motion.

Medical Devices

 

Applied in CT scanners, robotic surgical systems, and precision medical instruments, where smooth and vibration-free motion is critical.

4. Technical Advantages of YiHe Steel Balls

YiHe steel balls provide significant technical advantages in ball screw applications, including:

 

Ultra-High Precision

 

Manufactured to G3G10 precision grades, ensuring superior positional accuracy and reduced system errors.

Low Friction

 

Optimized surface treatment minimizes rolling resistance, enhancing transmission efficiency.

High Wear Resistance & Durability

 

Made from high-carbon chromium bearing steel (GCr15) or ceramic materials, offering exceptional hardness (HRC 5866) and prolonged operational life.

Superior Noise Reduction

 

Advanced surface finishing reduces noise levels, making them ideal for applications requiring silent operation.

5. Conclusion

As a core component in ball screw systems, YiHe steel balls play a pivotal role in high-precision motion transmission, friction reduction, load-bearing enhancement, and system longevity. With their outstanding performance characteristics, they are extensively utilized in smart manufacturing, industrial automation, smart home devices, and high-end medical equipment, providing a reliable foundation for advanced precision transmission technologies.